Laser Projector


Laser Projector

Lastly, I want this project to be portable so I can experiment outside the lab. This means creating a portable optical table, similar to the one in my lab, by using CNC to drill holes and threads to secure the components. Achieving proper beam alignment is challenging, and moving the project to another optical table could complicate things.

I decided to go with this galvo set for a few reasons

After looking into the galvos a bit, the inner construction of each galvo was found to be very simple. Comprised of two coils on opposite ends, the shaft of the mirror having permanent magnet on it. Some feedback ciruitry, usually light detecting diodes that will change it's value depending on the mirror. Providing it information about the direction it's travelling and the current position.

The galvos work with a differential signal of 15V (so -15V to +15V) capable of detecting millivolts fluctuation and there about (I'm not really sure about this claim).

The driver board is there to take care of the nitty-gritty of the galvo, it's feedback, making sure it is where we want it to be. Keeping account of the inertia of the mirrors, sweeping up an angle at different speeds, staying locked in at an angle are all parts of the functions offered by the driver board. It has two identical blocks of circuitry on the PCB, one for X axis control the other for Y. the rest of the connectors are for input of +15 and -15 so that the galvo will receive this signal. And the inputs for the DAC signal.

The board requires an analog signal as per my knowledge. For that, the STM32F3 discovery board offers DAC (Digital to analog) peripheral. This is a 12 bit dual system perfect for controlling both X and Y. capable of driving them simultaneously with the help of DMA (Direct memory access), more on these terms later. This allows us to vary the analog signal between 0 - 4069 values. However, it seems like this is still not a differential signal because it goes from 0 - +3.3V with that many steps. I believe the driver board itself will be responsible for generation a differential signal from this? Or would we have to provide. I still have to figure this out.

A few days later: Galvo's are working Finally!

The Galvo's seem to be very straight forward. After contacting the manufacturer and doing some testing on my own i couldn't figure out the connectors on the board and what they do, luckily I found multiple projects where people used the same galvo. but amongst them all this detailed https://hackaday.io/project/165977-laser-galvo-clock/log/164901-frame-driver-schematics article proved to be most helpful. I realised the board i had accepted a signal of +-5V max by finding a listing on amazon of the same board.

A problem soon arose because the board needed a bipolar signal (+-5V) instead of the usual (0-5V). I found out that using a combination of 2 opamps in a certain configuration helps you amplify the signal i was providing (0-3.3V) to (0-5V) and it would add a dc offset to the signal; where usually the signal is offset from 0V now i would get the signal offset from -5V this would create a range of 10. The board then takes that voltage and converts it to appropriate +-15V for the galvo, while also adding in feedback and driving mechanism into the signal to make sure that the mirror is oriented according to the signal.

I didn't know much about opamps and even after https://www.ti.com/lit/an/sloa097/sloa097.pdf up on it a bit and copying the circuit provided in the article i couldn't make sense of this application so decided to not use it and postpone it. Had this been successful it would have permitted me to use the full range of the galvo of around 20-25 degrees. But that would also make the calculations difficult and frankly much more time taking.

By not using the bipolar signal and using the galvo's in such a configuration where...

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